Turning extrusion challenges into production advantages

Insights from Canada’s pool manufacturing leader

To keep pace with a seasonal market where every spring brings hard deadlines, Trevi Fabrication needed an extrusion partner that could develop new profiles quickly, adjust production on short notice, and commit for the long term.

What this case reveals goes beyond pool components: it's a blueprint for how agile development, production flexibility, and a collaboration built season after season translate into a partnership manufacturers can rely on.

above the ground pool - thermoplastic extrusion

The need:
an agile partner to keep pace with the pool season

Trevi Fabrication wanted to speed up development of its above-ground pool components and work with a supplier able to adapt as quickly as its order book.

Trevi required a partner who could provide:

  • Product and tooling development for its extruded components, including flat V-snap coping, posts, and other semi-rigid pool liner extrusions.
  • Flexibility to scale and adjust production in line with demand cycles, from winter pre-season builds to the spring pool-opening rush.
  • Expertise in color matching, texture, and semi-rigid materials for visible components exposed to sun, freeze-thaw cycles, and treated water.

Trevi Fabrication Overview

Headquarters: Mirabel, QC

Founded: 1972

Company Size: 1 600 employees including authorized retailers.

Industry: Canadian leader in above-ground and in-ground pool manufacturing.

THE PROJECT AT A GLANCE

CHALLENGE

Develop and produce pool components at the pace of a highly seasonal market.

APPROACH

Product and tooling development, responsive project execution, flexible production programs, and seasonal stocking.

OUTCOME

Production that adapts to Trevi's pace and to each of its seasonal cycles.

The solution:
A tailored extrusion partnership focused on agility, flexibility, and collaboration.

Trevi Fabrication wanted to speed up development of its above-ground pool components and work with a supplier able to adapt as quickly as its order book.

Trevi required a partner who could provide:

  • Product and tooling development for its extruded components, including flat V-snap coping, posts, and other semi-rigid pool liner extrusions.
  • Flexibility to scale and adjust production in line with demand cycles, from winter pre-season builds to the spring pool-opening rush.
  • Expertise in color matching, texture, and semi-rigid materials for visible components exposed to sun, freeze-thaw cycles, and treated water.

The results:
With Queplex, Trevi gained an agile extrusion partner that keeps pace with its evolving product line and seasonal rhythm.

Accelerated Development

product and tooling projects carried from concept to production.

Production Flexibility

ability to adjust output quickly to seasonal demand and product changes.

Long-Term Partnership

a close working relationship, built and strengthened over the years.

What to know about extrusions for wet and chemical environments

We extrude across the full spectrum of thermoplastics:


  • PVC, CPVC, HDPE / LDPE, for: pipes, window profiles, drainage, and vapor barriers.

  • TPV, TPU, TPO, for: seals, gaskets, flexible conduits, and waterproofing.

  • ABS, ASA, Hydrophilic, PPE+PS, for: structural components and specialty applications.

  • PEEK, Delrin, Hydrophilic TPE, for: heat, chemicals, corrosion, and complexity.

We make the transition straightforward. Our team evaluates your current specifications, matches or improves on them, and gets production running without disruption.

Yes, Queplex works with high-volume manufacturers, providing reliable supply even for seasonal or peak production demands.

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